7.11.2

Surface Finishes

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Surface Finishes

Products may require a finish adding to it. This will be to improve the function or the aesthetics (look) of the product.

Metal

Metal

  • Dip coating - air blown on powder to make it act like a liquid and dipping the metal in it.
  • Powder coating - metal is sprayed with the powder which is attracted to it as the metal is electrically charged.
Polymers

Polymers

  • Plastics are usually polished to make them bright and shiny.
  • Some plastics can have stickers (vinyl) attached.
  • Some plastics can be printed onto for example sublimation printing.
Timber: paint

Timber: paint

  • Paint comes in various forms (water based, oil based, solvent based) and can be applied by a brush or sprayed onto the material.
  • Paints make sure that the product is protected and it looks nice.
Timber: varnish

Timber: varnish

  • Varnish is a tough, waterproof and heatproof finish that comes in a range of colours.
  • Varnish is usually applied in 3 coats with a brush, it can be smoothed by using a fine glasspaper.
Timber: tanalising

Timber: tanalising

  • Tanalising is used for garden furniture and fences.
  • The timber is placed in a vacuum which increases the pressure that forces the preservative into the material.

Surface Finishes

Products may require a finish adding to it. This will be to improve the function or the aesthetics (look) of the product.

Textile

Textile

  • Block and screen printing adds patterns to material.
  • Textiles can be dyed or tie dyed to add colour and pattern to material.
  • Fabric can also be treated with stain resistant finishes that stop stains from embedding into the material.
Paper and board

Paper and board

  • Most papers and board are printed on using techniques like screen printing or block printing.
  • Items that are mass produced will be printed using commercial printing techniques such as lithography, flexography, letter pressing and gravure techniques.
Paper and board cont.

Paper and board cont.

  • Embossing is when a shape is pressed into the paper or board (a steel die is used) to make it stand out. This improves the visual look of the product
  • Ultraviolet varnishing involves putting a glossy coat to the paper or board that is then dried using ultraviolet light.
Electronic and mechanical

Electronic and mechanical

  • Printed circuit boards (PCB) are lacquered with a clear waterproof layer that protects the tracks and components without affecting how they work.
  • Mechanical parts are usually lubricated to reduce the friction, noise and heat.
Jump to other topics
1

Core Technical Principles

1.1

New & Emerging Technologies

1.1.1Industry1.1.2Enterprise1.1.3Sustainability1.1.4People1.1.5Culture & Society1.1.6Environment1.1.7Production Techniques & Systems1.1.8Emerging Technologies & Design1.1.9End of Topic Test - New & Emerging Technologies1.1.10Exam-Style Questions - Emerging Technologies
1.2

Energy Generation & Storage

1.2.1Fossil Fuels & Nuclear1.2.2Renewable Energy1.2.3Energy Storage Systems
1.3

Developments in New Materials

1.3.1Modern Materials1.3.2Smart Materials1.3.3Exam-Style Questions - Smart Materials1.3.4Composite Materials1.3.5Technical Textiles
1.4

Systems Approach to Designing

1.4.1Inputs1.4.2Processes1.4.3Outputs1.4.4Looped Systems
1.5

Mechanical Devices

1.5.1Types of Movement1.5.2Levers1.5.3Linkages1.5.4Rotary Systems1.5.5End of Topic Test - Designing & Mechanical Devices
1.6

Materials Categories

1.6.1Timbers1.6.2Metals & Alloys1.6.3Metals & Alloys 21.6.4Polymers1.6.5Polymer Types1.6.6Textiles1.6.7Textile Types: Fibres1.6.8Textile Types: Weave1.6.9Paper & Boards
1.7

Material Properties

1.7.1Physical & Working Properties1.7.2End of Topic Test - Materials1.7.3Exam-Style Questions - Materials
2

Paper & Board: Specialist Technical Principles

2.1

Selection of Materials

2.1.1Paper & Boards2.1.2Working with Paper & Boards
2.2

Paper & Board: Forces & Stresses

2.2.1Paper & Board: Forces & Stresses2.2.2Cardboard & Paper
2.3

Paper & Board: Ecological & Social Footprint

2.3.1Paper & Board: Ecological & Social Footprint2.3.2Paper & Board: The Six Rs2.3.3Social Issues
2.4

Paper & Board: Sources & Origins

2.4.1Paper & Board2.4.2End of Topic Test - Paper & Board
2.5

Paper & Board: Using Materials

2.5.1Paper & Board: Properties of Materials2.5.2Paper & Board: Modification of Materials2.5.3Paper & Board: Shape & Form
2.6

Paper & Board: Stock Forms, Types & Sizes

2.6.1Paper & Board: Forms2.6.2Paper & Board: Types2.6.3Paper & Board: Sizes2.6.4Paper & Board: Standards Components
2.7

Paper & Board: Scales of Production

2.7.1Paper & Board: Scales of Production2.7.2Exam-Style Questions - Scales of Production
2.8

Paper & Board: Specialist Techniques & Processes

2.8.1Paper & Board: Techniques & Processes2.8.2Paper & Board: Quality Control
2.9

Paper & Board: Surface Treatments & Finishes

2.9.1Paper & Board: Surface Treatments & Finishes2.9.2End of Topic Test - Specialist Techniques
3

Timber: Specialist Technical Principles

3.1

Timber: Selection of Materials

3.1.1Timber Based Materials3.1.2Timber: Environment & Ethics
3.2

Timber: Forces & Stresses

3.2.1Timber: Forces & Stresses3.2.2Timber
3.3

Timber: Ecological & Social Footprint

3.3.1Timber: Ecological & Social Footprint3.3.2Timber: The Six Rs3.3.3Timber: Social Issues3.3.4Exam-Style Questions - Timber
3.4

Timber: Sources & Origins

3.4.1Timber3.4.2Timber: Processing & Seasoning3.4.3Manufactured Board3.4.4End of Topic Test - Timber
3.5

Timber: Using Materials

3.5.1Timber: Properties of Materials3.5.2Timber: Modification of Materials3.5.3Timber: Shape & Form3.5.4Timber: Shape & Form 2
3.6

Timber: Stock Forms, Types & Sizes

3.6.1Timber: Stock Forms, Types & Sizes
3.7

Timber: Scales of Production

3.7.1Timber: Scales of Production
3.8

Timber: Specialist Techniques & Processes

3.8.1Timber: Tools, Equipment & Processes3.8.2Timber: Tools, Equipment & Processes 23.8.3Timber: Quality Control
3.9

Timber: Surface Treatments & Finishes

3.9.1Timber: Surface Treatments3.9.2Timber: Finishes3.9.3End of Topic Test - Specialist Techniques
4

Metal: Specialist Technical Principles

4.1

Metals: Selection of Materials

4.1.1Metal-Based Materials4.1.2Ferrous Metals4.1.3Non-Ferrous Metals4.1.4Alloys4.1.5Metals: Environment & Ethics
4.2

Metals: Forces & Stresses

4.2.1Metals: Forces & Stresses
4.3

Metals: Ecological & Social Footprint

4.3.1Metals: Ecological Footprint4.3.2Metals: Social Footprint4.3.3Metals: The Six R's4.3.4Metals: Social Issues
4.4

Metals: Sources & Origins

4.4.1Origins of Metal4.4.2Processing Metals
4.5

Metals: Alloy-Based Materials

4.5.1Types of Metal Alloys4.5.2Alloying Elements4.5.3Properties & Benefits4.5.4Processing & Fabrication4.5.5Applications of Alloys4.5.6Metal Alloys in Industry4.5.7Applications of Metal Alloys
4.6

Metals: Using Materials

4.6.1Properties of Metals4.6.2Modification of Metals4.6.3Metals: Shape & Form
4.7

Metals: Scales of Production

4.7.1Metals: Scales of Production
4.8

Metals: Specialist Techniques & Processes

4.8.1Metals: Tools4.8.2Metals: Tools & Equipment4.8.3Metals: Cutting, Forming & Machining Processes4.8.4Metals: Joining, Casting & Heat Treatment Process
4.9

Metals: Quality Control

4.9.1Metals: Quality Control4.9.2Metals: Quality Control Processes
4.10

Metals: Surface Treatments & Finishes

4.10.1Metals: Surface Treatments4.10.2Metals: Surface Treatments for Metals4.10.3Metals: Finishes4.10.4Metals: Finishing Techniques for Metals
5

Polymers: Specialist Technical Principles

5.1

Polymers

5.1.1Polymers: Functionality & Aesthetics5.1.2Polymers: Environment & Ethics5.1.3Polymers: Sources, Origins & Properties5.1.4Polymers: Forces & Stresses5.1.5Polymers: Ecological & Social Footprint5.1.6Polymers: The Six R's
5.2

Polymer Categories

5.2.1Categories of Polymers5.2.2Thermoforming Polymers5.2.3Thermosetting Polymers
5.3

Polymer Forms

5.3.1Polymers: Stock Forms5.3.2Polymers: Shape & Form
5.4

Polymer Production, Techniques & Quality Control

5.4.1Polymers: Scales of Production5.4.2Polymers: Specialist Techniques & Processes5.4.3Polymers: Quality Control Systems: Tolerance5.4.4Polymers: Finishes
6

Textiles: Specialist Technical Principles

6.1

Textile Materials

6.1.1Origin of Textiles6.1.2Textile Industry
6.2

Selection of Materials

6.2.1Natural Fibres6.2.2Synthetic Fibres6.2.3Environmental Concerns6.2.4Environmental Impact6.2.5Ethical Challenges
6.3

Forces & Stresses

6.3.1Forces & Stresses
6.4

Ecological & Social Footprint

6.4.1Ecological Footprint6.4.2Social Footprint6.4.3Addressing Ecological & Social Footprints6.4.4The Six R's6.4.5Labour Conditions6.4.6Social Issues6.4.7Addressing Social Issues
7

Designing & Making Principles

7.1

Investigation & Data

7.1.1Iterative Design7.1.2Primary & Secondary Data7.1.3Market Research7.1.4Ergonomics7.1.5Specifications7.1.6End of Topic Test - Investigation & Data7.1.7Exam-Style Questions - Specifications
7.2

Environmental, Social & Economic Challenges

7.2.1Challenges7.2.2Your Research
7.3

The Work of Others

7.3.1Designers7.3.2Architects7.3.3Product Design7.3.4Industrial Designers7.3.5Product Design Companies7.3.6Textile Design Companies7.3.7End of Topic Test - The Work of Others
7.4

Design Strategies

7.4.1Design Strategies
7.5

Communication of Design Ideas

7.5.1Design Communication
7.6

Prototype Development

7.6.1Prototype Development
7.7

Selection of Materials

7.7.1Materials
7.8

Tolerances

7.8.1Tolerances
7.9

Material Management

7.9.1Managing Material7.9.2Tools
7.10

Specialist Equipment

7.10.1Health & Safety
7.11

Specialist Techniques & Processes

7.11.1Specialist Techniques & Processes7.11.2Surface Finishes7.11.3End of Topic Test - Designing & Making

Practice questions on Surface Finishes

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  1. 1
    Name the three main finishes for timber: Fill in the list
  2. 2
    What does PCB stand for?Fill in the list
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Specialist Techniques & Processes

End of Topic Test - Designing & Making