Timber: Tools, Equipment & Processes 2

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Power Tools

Power tools are hand tools with added speed or power generated from electricity or until more recently, batteries.

Drills

The drill is a very common first power tool for many.
It is versatile and relatively cheap.
It can perform a variety of drilling in various diameters, thicknesses and can be applied to most materials.
The latest drills now have batteries which can help to make them even more portable.
Speed setting and torque settings also allow the drill to screw in screws.

Routers

A router can create channels and cuts into a piece of wood in many directions with varying depths.
It uses a rotary cutter that can be guided in many directions.

Circular saws

Circular saws are excellent at cutting sheet materials quickly and effectively.
Using different circular blades you can guide machines in straight lines to cut most materials.

Sanders

A sander can reduce, smooth and prepare wood so that the end product is safe and aesthetically pleasing for the user.

Jigsaws

A jigsaw can cut straight lines and shallow curves so that any shape can be produced from sheet materials.

Machine Tools

Machine tools are loud, expensive and bulky but they offer speed and precision and are a must for the intermediate woodworker.

Table saws

A table saw is essentially a circular saw which is mounted on a table.
Greater accuracy and speed is achieved using a table saw.

Band saws

The band saw is a very versatile saw which can cut a variety of materials at different angles.
It is essentially a blade passing through a table that holds the material.
The user can use the material to direct the cut and shape.

Planer thicknessers

A planer thicknesser can reduce the thickness and smooth out sheet materials.
Once the wood has been laminated together the planer thicknesser can smooth the new sheet material down so there is an even finish.

Lathes

The lathe can turn wooden lengths of timber by applying a cutting tool to the spinning material.
It can be made into a cylindrical object such as a bannister.

Pillar drills

The pillar drill, just like a drill, can drill holes of varying depths and thicknesses.
However the pillar drill will do this with accuracy and the potential for a straighter hole.

Belt sanders

The belt sander runs on a belt and you are in charge of controlling the material against the rotating abrasive paper.
With time and practice, you will be able to smooth and reduce wood much faster with this machine than other handheld techniques.

1Core Technical Principles

1.1New & Emerging Technologies

1.1.1Industry

1.1.2Enterprise

1.1.3Sustainability

1.1.4People

1.1.5Culture & Society

1.1.6Environment

1.1.7Production Techniques & Systems

1.1.8Emerging Technologies & Design

1.1.9End of Topic Test - New & Emerging Technologies

1.1.10Exam-Style Questions - Emerging Technologies

1.2Energy Generation & Storage

1.2.1Fossil Fuels & Nuclear

1.2.2Renewable Energy

1.2.3Energy Storage Systems

1.3Developments in New Materials

1.3.1Modern Materials

1.3.2Smart Materials

1.3.3Exam-Style Questions - Smart Materials

1.3.4Composite Materials

1.3.5Technical Textiles

1.4Systems Approach to Designing

1.4.1Inputs

1.4.2Processes

1.4.3Outputs

1.4.4Looped Systems

1.5Mechanical Devices

1.5.1Types of Movement

1.5.2Levers

1.5.3Linkages

1.5.4Rotary Systems

1.5.5End of Topic Test - Designing & Mechanical Devices

1.6Materials Categories

1.6.1Timbers

1.6.2Metals & Alloys

1.6.3Metals & Alloys 2

1.6.4Polymers

1.6.5Polymer Types

1.6.6Textiles

1.6.7Textile Types: Fibres

1.6.8Textile Types: Weave

1.6.9Paper & Boards

1.7Material Properties

1.7.1Physical & Working Properties

1.7.2End of Topic Test - Materials

1.7.3Exam-Style Questions - Materials

2Paper & Board: Specialist Technical Principles

2.1Selection of Materials

2.1.1Paper & Boards

2.1.2Working with Paper & Boards

2.2Paper & Board: Forces & Stresses

2.2.1Paper & Board: Forces & Stresses

2.2.2Cardboard & Paper

2.3Paper & Board: Ecological & Social Footprint

2.3.1Paper & Board: Ecological & Social Footprint

2.3.2Paper & Board: The Six Rs

2.3.3Social Issues

2.4Paper & Board: Sources & Origins

2.4.1Paper & Board

2.4.2End of Topic Test - Paper & Board

2.5Paper & Board: Using Materials

2.5.1Paper & Board: Properties of Materials

2.5.2Paper & Board: Modification of Materials

2.5.3Paper & Board: Shape & Form

2.6Paper & Board: Stock Forms, Types & Sizes

2.6.1Paper & Board: Forms

2.6.2Paper & Board: Types

2.6.3Paper & Board: Sizes

2.6.4Paper & Board: Standards Components

2.7Paper & Board: Scales of Production

2.7.1Paper & Board: Scales of Production

2.7.2Exam-Style Questions - Scales of Production

2.8Paper & Board: Specialist Techniques & Processes

2.8.1Paper & Board: Techniques & Processes

2.8.2Paper & Board: Quality Control

2.9Paper & Board: Surface Treatments & Finishes

2.9.1Paper & Board: Surface Treatments & Finishes

2.9.2End of Topic Test - Specialist Techniques

3Timber: Specialist Technical Principles

3.1Timber: Selection of Materials

3.1.1Timber Based Materials

3.1.2Timber: Environment & Ethics

3.2Timber: Forces & Stresses

3.2.1Timber: Forces & Stresses

3.2.2Timber

3.3Timber: Ecological & Social Footprint

3.3.1Timber: Ecological & Social Footprint

3.3.2Timber: The Six Rs

3.3.3Timber: Social Issues

3.3.4Exam-Style Questions - Timber

3.4Timber: Sources & Origins

3.4.1Timber

3.4.2Timber: Processing & Seasoning

3.4.3Manufactured Board

3.4.4End of Topic Test - Timber

3.5Timber: Using Materials

3.5.1Timber: Properties of Materials

3.5.2Timber: Modification of Materials

3.5.3Timber: Shape & Form

3.5.4Timber: Shape & Form 2

3.6Timber: Stock Forms, Types & Sizes

3.6.1Timber: Stock Forms, Types & Sizes

3.7Timber: Scales of Production

3.7.1Timber: Scales of Production

3.8Timber: Specialist Techniques & Processes

3.8.1Timber: Tools, Equipment & Processes

3.8.2Timber: Tools, Equipment & Processes 2

3.8.3Timber: Quality Control

3.9Timber: Surface Treatments & Finishes

3.9.1Timber: Surface Treatments

3.9.2Timber: Finishes

3.9.3End of Topic Test - Specialist Techniques

4Metal: Specialist Technical Principles

4.1Metals: Selection of Materials

4.1.1Metal-Based Materials

4.1.2Ferrous Metals

4.1.3Non-Ferrous Metals

4.1.4Alloys

4.1.5Metals: Environment & Ethics

4.2Metals: Forces & Stresses

4.2.1Metals: Forces & Stresses

4.3Metals: Ecological & Social Footprint

4.3.1Metals: Ecological Footprint

4.3.2Metals: Social Footprint

4.3.3Metals: The Six R's

4.3.4Metals: Social Issues

4.4Metals: Sources & Origins

4.4.1Origins of Metal

4.4.2Processing Metals

4.5Metals: Alloy-Based Materials

4.5.1Types of Metal Alloys

4.5.2Alloying Elements

4.5.3Properties & Benefits

4.5.4Processing & Fabrication

4.5.5Applications of Alloys

4.5.6Metal Alloys in Industry

4.5.7Applications of Metal Alloys

4.6Metals: Using Materials

4.6.1Properties of Metals

4.6.2Modification of Metals

4.6.3Metals: Shape & Form

4.7Metals: Scales of Production

4.7.1Metals: Scales of Production

4.8Metals: Specialist Techniques & Processes

4.8.1Metals: Tools

4.8.2Metals: Tools & Equipment

4.8.3Metals: Cutting, Forming & Machining Processes

4.8.4Metals: Joining, Casting & Heat Treatment Process

4.9Metals: Quality Control

4.9.1Metals: Quality Control

4.9.2Metals: Quality Control Processes

4.10Metals: Surface Treatments & Finishes

4.10.1Metals: Surface Treatments

4.10.2Metals: Surface Treatments for Metals

4.10.3Metals: Finishes

4.10.4Metals: Finishing Techniques for Metals

5Polymers: Specialist Technical Principles

5.1Polymers

5.1.1Polymers: Functionality & Aesthetics

5.1.2Polymers: Environment & Ethics

5.1.3Polymers: Sources, Origins & Properties

5.1.4Polymers: Forces & Stresses

5.1.5Polymers: Ecological & Social Footprint

5.1.6Polymers: The Six R's

5.2Polymer Categories

5.2.1Categories of Polymers

5.2.2Thermoforming Polymers

5.2.3Thermosetting Polymers

5.3Polymer Forms

5.3.1Polymers: Stock Forms

5.3.2Polymers: Shape & Form

5.4Polymer Production, Techniques & Quality Control

5.4.1Polymers: Scales of Production

5.4.2Polymers: Specialist Techniques & Processes

5.4.3Polymers: Quality Control Systems: Tolerance

5.4.4Polymers: Finishes

6Textiles: Specialist Technical Principles

6.1Textile Materials

6.1.1Origin of Textiles

6.1.2Textile Industry

6.2Selection of Materials

6.2.1Natural Fibres

6.2.2Synthetic Fibres

6.2.3Environmental Concerns

6.2.4Environmental Impact

6.2.5Ethical Challenges

6.3Forces & Stresses

6.3.1Forces & Stresses

6.4Ecological & Social Footprint

6.4.1Ecological Footprint

6.4.2Social Footprint

6.4.3Addressing Ecological & Social Footprints

6.4.4The Six R's

6.4.5Labour Conditions

6.4.6Social Issues

6.4.7Addressing Social Issues

7Designing & Making Principles

7.1Investigation & Data

7.1.1Iterative Design

7.1.2Primary & Secondary Data

7.1.3Market Research

7.1.4Ergonomics

7.1.5Specifications

7.1.6End of Topic Test - Investigation & Data

7.1.7Exam-Style Questions - Specifications

7.2Environmental, Social & Economic Challenges

7.2.1Challenges

7.2.2Your Research

7.3The Work of Others

7.3.1Designers

7.3.2Architects

7.3.3Product Design

7.3.4Industrial Designers

7.3.5Product Design Companies

7.3.6Textile Design Companies

7.3.7End of Topic Test - The Work of Others

7.4Design Strategies

7.4.1Design Strategies

7.5Communication of Design Ideas

7.5.1Design Communication

7.6Prototype Development

7.6.1Prototype Development

7.7Selection of Materials

7.7.1Materials

7.8Tolerances

7.8.1Tolerances

7.9Material Management

7.9.1Managing Material

7.9.2Tools

7.10Specialist Equipment

7.10.1Health & Safety

7.11Specialist Techniques & Processes

7.11.1Specialist Techniques & Processes

7.11.2Surface Finishes

7.11.3End of Topic Test - Designing & Making

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