Production Efficiency - Lean Production

Business: Cambridge International GCSE (2027 Exams), topic 4.1.5

Production Efficiency - Lean Production

Lean production techniques are geared towards reducing waste during production. Two methods are Kaizen and Cell.

Cell production

Cell production

  • Workers are grouped into multi-skilled teams within cells.
  • Different teams are assigned to different aspects of the production process.
  • A cells passes on completed products to the next cell in the production process.
  • Efficiency may be improved because:
  • Workers are more motivated (because they work within a team with extra responsibilities).
  • Workers share expertise and skills.
  • Example: A group of workers assembles one section of a bike before passing it on.
Kaizen

Kaizen

  • The Japanese term kaizen means continuous improvement.
  • The process focuses on workers continuously making small improvements for overall progress and productivity gains in a firm.
  • Example: A car factory worker rearranges tools to save time

Test yourself on Production Efficiency - Lean Production

  • What does the Japanese term kaizen mean?

  • Features of Cell Production

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