Thermosetting Polymers

Design & Technology: AQA GCSE, topic 5.2.3

Thermosetting Polymers

Thermosetting polymers can only be heated and shaped once.

Epoxy resin (ER)

Epoxy resin (ER)

  • Properties:
  • Resists chemicals.
  • Resists heat.
  • Good thermal and electrical insulator.
  • Brittle - breaks upon impact.
  • Examples:
  • Glue.
  • Wind turbine blades.
Melamine-formaldehyde (MF)

Melamine-formaldehyde (MF)

  • Properties:
  • Hardwearing - strong, hard material.
  • Resists scratching.
  • Resists stains.
  • Good thermal and electrical insulator.
  • Examples:
  • Kitchen worktops.
  • Laminated chipboard.
  • Plastic cups and bowls for children.
Phenol-formaldehyde (PF)

Phenol-formaldehyde (PF)

  • Properties:
  • Easy to mold complex shapes.
  • Hard - withstands forces.
  • Resists heat.
  • Examples:
  • Bottle caps.
  • Snooker balls.
Polyester resin (PR)

Polyester resin (PR)

  • Properties:
  • Good electrical insulator.
  • Stiff - resists bending.
  • Very hard - resists forces.
  • Added to glass to make glass-reinforced plastic.
  • Examples:
  • Kayaks.
  • Shower bases.
Urea-formaldehyde (UF)

Urea-formaldehyde (UF)

  • Properties:
  • Rigid material - very stiff and hard.
  • Very good electrical and thermal insulator.
  • Examples:
  • Light switches.
  • Plug sockets.
  • Toilet Seats.

Test yourself on Thermosetting Polymers

  • What thermosetting polymer is used to make kayaks?

  • What thermosetting polymer is used to make wind turbine blades?

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