Thermoforming Polymers

Design & Technology: AQA GCSE, topic 5.2.2

Thermoforming Polymers

Thermoforming polymers can be reheated, reshaped, and recycled.

Acrylic (PMMA)

Acrylic (PMMA)

  • Properties:
  • Very clear, good optical quality.
  • Very good thermal insulator and chemical insulator.
  • Excellent resistance to weathering.
  • Scratches easily.
  • Brittle - snaps with pressure.
  • Examples:
  • Car headlights.
  • Baths.
  • Signs.
High impact polystyrene (HIPS)

High impact polystyrene (HIPS)

  • Properties:
  • Rigid.
  • Cheaper polymer.
  • Range of colours.
  • Examples:
  • Smoke detectors.
  • Vacuum forming.
High-density polyethylene (HDPE)

High-density polyethylene (HDPE)

  • Properties:
  • Difficult to bend.
  • Resists chemicals.
  • Excellent strength-to-weight ratio (SWR).
  • Good thermal and chemical insulator.
  • Examples:
  • Pop bottles.
  • Buckets.
  • Bowls.
  • Pipes.
Polypropylene (PP)

Polypropylene (PP)

  • Properties:
  • Lightweight.
  • Tough - withstands impact.
  • Very good thermal and chemical insulator.
  • Flexible.
  • Good tensile strength - difficult to stretch.
  • Example:
  • Food packaging.
  • Toys.
  • Chair seats.
  • Bottle tops.
Polyvinyl chloride (PVC)

Polyvinyl chloride (PVC)

  • Properties:
  • Tough - withstands impact.
  • Weather resistant.
  • Excellent tensile strength - difficult to stretch.
  • Rigid.
  • Examples:
  • Drain pipes.
  • Window frames.
  • Guttering.
Polyethylene terephthalate (PET)

Polyethylene terephthalate (PET)

  • Properties:
  • Lightweight.
  • Strong.
  • Tough - withstands impact.
  • Examples:
  • Clothing.
  • Clear pop bottles.

Test yourself on Thermoforming Polymers

  • What thermoforming polymer is used in food packaging?

  • What thermoforming polymer is used to make smoke detectors?

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